Condensate And Flash Recovery System

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Product Details:

Application Condensate and flash steam recovery in industrial boilers
Material Stainless Steel
Motor 1 HP
Condition New
Type Flash Recovery System
Dimension (L*W*H) 1200 mm x 900 mm x 1400 mm
Power Supply 415 V AC, 3 Phase
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Condensate And Flash Recovery System Price And Quantity

Minimum Order Quantity 1 Unit

Condensate And Flash Recovery System Product Specifications

Water Flowing Rate 2.5 m/hr
Power Supply 415 V AC, 3 Phase
Type Flash Recovery System
Dimension (L*W*H) 1200 mm x 900 mm x 1400 mm
Cooling Type Water cooled
Motor 1 HP
Nozzle Material Stainless Steel
Cooling Coil Material Copper
Noise Control Low noise design
Application Condensate and flash steam recovery in industrial boilers
Material Stainless Steel
Water Pump Motor 1 HP
Voltage 415 V
Condition New

Product Description

Steam is most extensively used as a heating medium in various plants. Generation of steam requires fuel oil to be burned in a boiler. Therefore, efficient use of steam is the key to energy conservation in steam using plant. Heat energy contained in steam consists of sensible heat and latent heat, the latter only being utilized in most types of steam using equipment. Heat energy contained in the condensate amounts to as much as 20 - 30% of total heat of the steam.

Product Description

Significance of Condensate Recovery
Steam is most extensively used as a heating medium in various plants. Generation of steam requires fuel oil to be burned in a boiler. Therefore, efficient use of steam is the key to energy conservation in steam using plant. Heat energy contained in steam consists of sensible heat and latent heat, the latter only being utilized in most types of steam using equipment. Heat energy contained in the condensate amounts to as much as 20 - 30% of total heat of the steam.
To maintain the maximum efficiency of steam equipment, condensate formed in the equipment should be discharged through steam traps as quickly as possible. In other words, the higher the temperature of discharged condensate, the higher the efficiency of the equipment, This is the way of using steam efficiently.
The discharged condensate has a fair amount of heat. For example, condensate at 3.5 Kg/cm2 (g) contains approximately 144 kcal of heat per kg of condensate. If this hot water is fed to the boiler, the amount of heat required to heat it back to the saturation temperature of the boiler reduces. This means that the fuel consumption of the boiler will reduce. (every 6 degree C rise in feed water temperature leads to a reduction of 1% in fuel consumption.)
Since it is almost pure water, it is excellent boiler feed water from a chemical point of view. The return of condensate to the feed tank reduces the effective feed water TDS, and therefore the blow down losses in the boiler.

Efficient Steam and Condensate Recovery

This system captures and reuses both condensate and flash steam, significantly reducing energy loss and maximizing resource efficiency. With up to 90% recovery efficiency and customizable tank capacities, it helps industries save on operational costs while adhering to stringent quality standards.

User-Friendly and Robust Design

Installation is simplified by the base-mounted skid, while low-noise operation and overheat protection support safe, continuous use. The robust construction features a corrosion-resistant epoxy finish, stainless steel elements, and high-quality components that withstand demanding environments.

Tailored for Industrial Applications

Available with optional automatic control panels and a choice of centrifugal or mono-block pumps, this system integrates easily into existing processes. Its versatility and compliance with ASME/IS standards make it ideal for industries such as textiles, chemicals, pharmaceuticals, and food processing.

FAQs of Condensate And Flash Recovery System:

Q: How does the Condensate and Flash Recovery System work in industrial boiler applications?

A: The system collects condensate and flash steam from industrial boilers, recovers thermal energy through efficient heat exchange, and returns the reusable water and steam back into the process, reducing overall steam and water consumption.

Q: What are the key benefits of installing this recovery system?

A: Key benefits include significant energy savings via up to 90% flash steam recovery, decreased water usage, reduced environmental impact, and improved process efficiency. Its robust design also ensures low maintenance and long-term durability.

Q: Where is this system typically used?

A: This system is widely adopted in industries such as textiles, chemical manufacturing, pharmaceuticals, and food processingsectors where efficient condensate and steam management is critical to operations.

Q: When should I consider using a flash recovery system for my plant?

A: A flash recovery system should be considered when seeking to optimize energy use, lower utility costs, and comply with environmental standards in steam-based industrial processes. It is particularly effective in facilities with significant steam generation and condensate return requirements.

Q: What is the process of installing the recovery system?

A: Installation is straightforward due to the base-mounted skid design. The system is delivered with customizable connections, and optional features such as automatic control panels and gauges can be configured during setup to suit specific plant needs.

Q: How is protection against corrosion and high temperatures ensured?

A: The unit is finished with an epoxy paint for corrosion resistance and constructed from stainless steel and other robust materials. Overheat protection and compliance with ASME/IS standards further safeguard system integrity during operation.

Q: What accessories are available, and can the system be customized?

A: Accessories such as level, pressure, and temperature gauges are available, and system parameterslike tank capacity, connection diameter, and automationcan be customized to match operational requirements.

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